Flat belt pulleys
With over 100 years of experience in the design and manufacture of belt drives, we are a powerful partner for your drive solutions. We manufacture individual flat belt pulleys in all common profiles up to a diameter of 2,500 mm.
Flat belt pulleys are important and versatile drive
element in many areas. Flat belt drives have clear advantages, especially in
cases where the drives that are subject to shock loads, and which are also
subject to vibration. The discs are very economical and highly reliable.
In order to meet the performance requirements of our
customers, all of our drives are individually designed. Weight, moment of
inertia, geometry and performance parameters are perfectly matched to the
requirements. Due to our flexible semi-automatic molding process, there are no
model costs for the initial production. Similarly, there are no costs for any geometry
adjustments before the moulding process. This flexible process enables the most
economical production and guarantees minimum delivery times with maximum
responsiveness.
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Flat belt pulleys
Flat belt pulleys are usually designed with a cylindrical bore. In the case of higher power transmissions, it is also possible to work with clamping sets thanks to a reinforced hub design. Alternatively, all flat pulleys can also be manufactured as a TaperLock version (TL).
The drives
can be manufactured quickly and extremely flexibly even in the event of
changes. The batch size of 1 piece for urgent spare parts or prototypes as well
as series are not a problem.
Flat belt
pulleys for TL clamping bushes
Flat belt
pulleys with cyl. drilling
Tapered flat
belt pulleys
Band saw rolls
At a glance
Features
- Special production according to customers individual specifications or drawings
- Standard for peripheral speeds up to 42 m/s
- Maximum pulley diameter 2,500 mm
- Maximum crown width 750 mm
- Maximum pulley weight approx. 6,000
kg
Flexible moulding process | Fast delivery
- Individual model setups are not required – there are no model costs!
- Manufactured according to DIN 111
- Change requests or adaptations can be accommodated without costs
- Short term production and delivery possible
- TL standard washers in all common
diameters incl. TaperLock version of bushings 1008-5050 in stock
Materials
- Standard: Cast iron with lamellar graphite EN-GJL-200 to EN-GJL-300 (GG-20 to GG-30), DIN EN 1561
- Alternative:
Nodular
cast iron (EN-GJS-400 to EN-GJS-600) or cast steel (GS), steel welded version
or aluminum
Shaft-hub connection
- Cylindrical
bore, with and without keyway
With groove and / or set screw - Prepared for couplings, flanges,
clamping sets or TaperLock bushing
Possible designs
- Arm, plate or solid disc
- Double arm / double plate disc with stiffening ribs
- Two-piece drive pulley
- Crown crowned according to DIN 111, cylindrical or with rims
- Conical geometries or saw band rollers
- Steel / welded constructions
Balancing standards
- Standard according to DIN 21940-11 in quality grade G16
- Available in quality grades G6.3 or G2.5 on request
Surface treatment
- Primed / black oxide finish as standard
- Individual surface treatment and special painting is also possible
- Friction
coatings made of rubber, silicone and polyurethane
Why FLOHR?
- Flexible moulding process without individual models and without model cost
- Special designs according to individual customer specifications or drawings
- Pulley geometry optimally adapted to the respective drive situation
- Individual design, control, recalculation and optimization of your drive
- Individual machining (drilling, grooving, surface treatment...) according to customer specifications
- Documentation of residual imbalances and surface treatments
- Detailed documentation to prove material properties, balancing grades and surface treatments possible
- Full transparency through creation of released drawings
- Ideal for prototypes, as well as individual or series parts
- Short-term availability of urgent spare parts during machine downtime
- Extensive stock
Flohr Industrietechnik GmbH - Im Unteren Tal 1 - D-79761 Waldshut-Tiengen - Phone: +49 (0)7751 / 8731-0 - info@flohr-industrietechnik.de